When we talk about big-ticket items, then special transformers in India would surely top the list. There are a number of transformer manufacturers in India who are regularly supplying the business units with special transformers for their needs and requirements. So, when they fail prematurely, we feel way more frustrating because all our works are dependent on the transformers. And the damage that occurs in the transformers is far more than the replacement. Also, the added expenses that include the failure of transformers are loss of production time, damaged credibility and regulatory fines.
In this article, a huge emphasis is laid on the reasons for the failure of transformers. Typically, there are three major reasons that contribute towards the failure of transformers and those are as follows:
- Craftsmanship: While looking for buying transformers from transformer manufacturers in India, you should go for the ones which offer you cost-effective solutions and not the cheap ones. Obviously, cheap transformers would cost you less but would cost you sudden failures and damages in the components in the longer run. The main factor that plays an important role in the life of the transformer is its craftsmanship that went into building it. While most people ignore this level of attention and they rush into buying it without looking at the minute details. Thus, they usually have to encounter the failure of their transformers in the longer run.
- Materials: After the craftsmanship, the material is the factor that plays an important role in the construction of the transformer. According to transformer manufacturers in India, the thing that matters the most is using the right wires and insulating materials. This contributes towards running of it in a long time. It is important that you look for the winding materials too. Thus, material quality is the second most important factor that shouldn’t be overlooked.
- Design: Whether you go for dry or special type transformers, the way in which the coils are wrapped around the transformer’s core is the important thing that should be looked at. It is due to the axial forces that are acting at the corners of the rectangular transformers, the energy gets wasted and the noise is created. And if the designs are in round-wound, then voltage stress is much lower and they stay quiet, run cooler and also prevent the risk of short-circuiting.